Peugeot 405 Manual

Tailgate lock components (Estate models) - removal and refitting
Bodywork and fittings / Tailgate lock components (Estate models) - removal and refitting


Tailgate lock cylinder Note: New pop-rivets will be required to refit the lock cylinder.

Removal
1 Open the tailgate.

2 Remove the securing screws, and withdraw the plastic trim panel from the inside of the tailgate (see illustration).

19.2 Withdraw the plastic trim panel from the tailgate . . .
19.2 Withdraw the plastic trim panel from the tailgate . . .

3 Working around the edge of the carpeted trim panel, release the securing clips, ideally using a forked tool to avoid breaking the clips.

Withdraw the carpeted panel (see illustration).

19.3 . . . then withdraw the carpeted panel
19.3 . . . then withdraw the carpeted panel

4 Drill out the rivets securing the lock cylinder assembly to the tailgate (see illustration).

19.4 Tailgate lock cylinder securing rivets (arrowed)
19.4 Tailgate lock cylinder securing rivets (arrowed)

5 Unhook the operating rod(s), and withdraw the assembly from the tailgate.

6 Remove any rivet swarf from the inside of the tailgate.

Refitting
7 Refitting is a reversal of removal, but use new rivets to secure the assembly to the tailgate.

Tailgate lock
Removal
8 Proceed as described in paragraphs 1 to 3.

9 Unscrew the two bolts securing the lock to the mounting bracket (see illustration).

19.9 Tailgate lock securing bolts (arrowed)
19.9 Tailgate lock securing bolts (arrowed)

10 Unhook the lock operating rod, and withdraw the lock.

Refitting
11 Refitting is a reversal of removal, but before refitting the tailgate trim panels, check the operation of the lock, and if necessary adjust by moving the lock within its elongated bolt holes.

Tailgate lid lock striker 12 The striker is secured to the body by two bolts.


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