
Peugeot 405 Manual
Sitemap
- ACAV inlet system (16-valve models) - general information, removal and refitting
- Accelerator cable - removal, refitting and adjustment
- Accelerator cable - removal, refitting and adjustment
- Accelerator cable - removal, refitting and adjustment
- Accelerator cable check and adjustment (12000 Mile (20 000 km) / 12 Month Service)
- Accelerator pedal - removal and refitting
- Accelerator pedal - removal and refitting
- Accelerator pedal - removal and refitting
- Air bag system - general information, precautions and system de-activation
- Air bag system components - removal and refitting
- Air cleaner air temperature control system - information and component renewal
- Air cleaner air temperature control system - information and component renewal
- Air cleaner assembly - removal and refitting
- Air cleaner assembly and inlet ducts - removal and refitting
- Air cleaner assembly and inlet ducts - removal and refitting
- Air conditioning refrigerant check (18000 Mile (30 000 km) / 18 Month Service)
- Air conditioning system - general information and precautions
- Air conditioning system components - removal and refitting
- Air filter renewal (24000 Mile (40 000 km) / 2 Year Service)
- Alternator - removal and refitting
- Alternator - testing and overhaul
- Alternator drivebelt - removal, refitting and tensioning
- Anti-lock braking system (ABS) - general information
- Anti-lock braking system (ABS) components - removal and refitting
- Anti-theft alarm system - general information
- Automatic transmission fluid level check (6000 Mile (10 000 km) / 6 Month Service)
- Automatic transmission fluid renewal (24000 Mile (40 000 km) / 2 Year Service)
- Auxiliary drivebelt check and renewal (6000 Mile (10 000 km) / 6 Month Service)
- Battery - removal and refitting
- Battery - testing and charging
- Body drain channel check (12000 Mile (20 000 km) / 12 Month Service)
- Body electrical system
- Body exterior fittings - removal and refitting
- Body front panel assembly - removal and refitting
- Bodywork and fittings
- Bonnet - removal, refitting and adjustment
- Bonnet lock - removal and refitting
- Bonnet release cable - removal and refitting
- Boot lid (Saloon models) - removal, refitting and adjustment
- Boot lid lock components (Saloon models) - removal and refitting
- Bosch L3.1-Jetronic system components - removal, refitting and adjustments
- Bosch LU2-Jetronic system components - removal, refitting and adjustments
- Bosch Monopoint system components - removal and refitting
- Bosch Motronic system components - removal, refitting and adjustments
- Brake fluid renewal (24000 Mile (40 000 km) / 2 Year Service)
- Brake pedal - removal and refitting
- Braking system
- Bulbs (exterior lights) - renewal
- Bulbs (interior lights) - renewal
- Camshaft and followers - removal, inspection and refitting
- Camshaft and rocker arms - removal, inspection and refitting
- Camshaft oil seal - renewal
- Camshaft oil seal(s) - renewal
- Carburettor - fault diagnosis, overhaul and adjustments
- Carburettor - general information
- Carburettor - removal and refitting
- Catalytic converter - general information and precautions
- Central locking components - removal and refitting
- Centre console - removal and refitting
- Charging system - testing
- Choke cable - removal, refitting and adjustment
- Cigarette lighter - removal and refitting
- Clock - removal and refitting
- Clutch adjustment check and control mechanism lubrication (12000 Mile (20 000 km) / 12 Month Service)
- Compression test
- Compression test
- Coolant pump - removal and refitting
- Coolant renewal (24000 Mile (40 000 km) / 2 Year Service)
- Cooling system electrical switches and sensors - testing, removal and refitting
- Cooling system hoses - disconnection and renewal
- Cooling, heating and ventilation systems
- Crankshaft - inspection
- Crankshaft - refitting and main bearing running clearance check
- Crankshaft - removal
- Crankshaft oil seals - renewal
- Crankshaft oil seals - renewal
- Crankshaft pulley - removal and refitting
- Cylinder block/crankcase - cleaning and inspection
- Cylinder head - dismantling
- Cylinder head - reassembly
- Cylinder head - removal and refitting
- Cylinder head - removal and refitting
- Cylinder head and valves - cleaning and inspection
- Cylinder head cover - removal and refitting
- Cylinder head cover - removal and refitting
- Diagram 1 : Notes, fuses, key to symbols and earth locations - later models
- Diagram 10 : Interior lighting continued and front wash/wipe - later models
- Diagram 11 : Rear wash/wipe, heater blower and heated rear window - later models
- Diagram 12 : Electric mirrors, radio/cassette and lights on buzzer - later models
- Diagram 13 : Central locking and electric windows - later models
- Diagram 1a : Typical fuel injection and ignition (XU5M2-3/Z MMBA G5monopoint) - early models
- Diagram 1b : Typical fuel injection and ignition (XU9J2 L3.1 Jetronic) - early models
- Diagram 1c : Typical fuel injection and ignition (XU9J2 MP3.1 Motronic) -early models
- Diagram 1d : Typical fuel injection and ignition (XU9M/Z FENIX 1B) -early models
- Diagram 1e : Typical fuel injection and ignition (XU9J1/Z LU2 Jetronic) -early models
- Diagram 1f : Typical fuel injection and ignition (XU9JA/Z M1.3 Motronic)- early models
- Diagram 1g : Typical fuel injection and ignition (XU9J4 and XU9J4/Z M1.3Motronic) - early models
- Diagram 2 : Starting, charging and preheating - later models
- Diagram 2 : Typical exterior lighting (reversing, fog, side and headlights) - early models
- Diagram 2a : Typical exterior lighting (direction indicators andstop-lights) - early models
- Diagram 2b : Typical interior lighting and associated circuits - earlymodels
- Diagram 3 : Preheating (turbo diesel) and engine cooling fans -later models
- Diagram 3 : Typical ancillary circuits (wash/wipe, horn, heater blowerand heated rear window) - early models
- Diagram 3a : Typical ancillary circuits (central locking, electric doormirrors and radio/cassette) - early models
- Diagram 3b : Typical ancillary circuits (electric windows and sunroof) -early models
- Diagram 4 : Engine systems (carburettor models) - later models
- Diagram 4 : Standard anti-lock braking system - early models
- Diagram 4a : Optional anti-lock braking system - early models
- Diagram 5 : Warning lights and gauges - later models
- Diagram 6 : External temp. display, clock and exterior lighting - later models
- Diagram 7 : Exterior lighting continued - later models
- Diagram 8 : Exterior lighting continued - later models
- Diagram 9 : Exterior lighting continued and interior lighting - later models
- Diagram1 : Typical starting, charging, ignition (XU52C/XU92C models only), cooling fan, warning lights and gauges - early models
- Distributor - removal and refitting
- Door - removal, refitting and adjustment
- Door handle and lock components - removal and refitting
- Door inner trim panel - removal and refitting
- Door window glass and regulator - removal and refitting
- Driveshaft gaiter check (12000 Mile (20 000 km) / 12 Month Service)
- Electric cooling fan(s) - testing, removal and refitting
- Electric window components - removal and refitting
- Electrical fault finding - general information
- Electrical fault-finding - general information
- Electronic control unit - removal and refitting
- Emission control systems
- Emission control systems - testing and component renewal
- Emissions control systems check (36000 Mile (60 000 km) / 3 Year Service)
- Engine - initial start-up after overhaul
- Engine and automatic transmission - removal, separation and refitting
- Engine and manual transmission - removal, separation and refitting
- Engine assembly/valve timing holes - general information and usage
- Engine assembly/valve timing holes - general information and usage
- Engine breather hose check (12000 Mile (20 000 km) / 12 Month Service)
- Engine oil and filter renewal (6000 Mile (10 000 km) / 6 Month Service)
- Engine overhaul - dismantling sequence
- Engine overhaul - general information
- Engine overhaul - reassembly sequence
- Engine removal and overhaul procedures
- Engine/transmission mountings - inspection and renewal
- Engine/transmission mountings - inspection and renewal
- Engine/transmission removal - methods and precautions
- Exhaust manifold - removal and refitting
- Exhaust manifold - removal and refitting
- Exhaust manifold - removal and refitting
- Exhaust system - general information, removal and refitting
- Exhaust system - general information, removal and refitting
- Exhaust system - general information, removal and refitting
- Exterior light units - removal and refitting
- Exterior mirrors and associated components - removal and refitting
- Facia assembly - removal and refitting
- Fenix system components - removal and refitting
- Flywheel - removal, inspection and refitting
- Flywheel/driveplate - removal, inspection and refitting
- Front and rear disc pad check (12000 Mile (20 000 km) / 12 Month Service)
- Front brake caliper - removal, overhaul and refitting
- Front brake disc - inspection, removal and refitting
- Front brake pads - renewal
- Front bumper - removal and refitting
- Fuel filter renewal (12000 Mile (20 000 km) / 12 Month Service)
- Fuel gauge sender unit - removal and refitting
- Fuel gauge sender unit - removal and refitting
- Fuel gauge sender unit - removal and refitting
- Fuel injection system - depressurisation
- Fuel injection system - depressurisation
- Fuel injection system - testing and adjustment
- Fuel injection system - testing and adjustment
- Fuel injection systems - general information
- Fuel injection systems - general information
- Fuel pump - removal and refitting
- Fuel pump - removal and refitting
- Fuel pump - testing, removal and refitting
- Fuel tank - removal and refitting
- Fuel tank - removal and refitting
- Fuel tank - removal and refitting
- Fuel/exhaust systems - carburettor models
- Fuel/exhaust systems - multi-point fuel injection models
- Fuel/exhaust systems - single-point fuel injection models
- Fuses and relays - general information
- General information
- General information
- General information
- General information
- General information
- General information
- General information and precautions
- General information and precautions
- General information and precautions
- General information and precautions
- General information and precautions
- General information and precautions
- Handbrake - checking and adjustment
- Handbrake cables - removal and refitting
- Handbrake check and adjustment (12000 Mile (20 000 km) / 12 Month Service)
- Handbrake lever - removal and refitting
- Handbrake “on” warning light switch - removal and refitting
- Headlight beam alignment - general information and component renewal
- Heater/ventilation components - removal and refitting
- Heating and ventilation system - general information
- Hinge and lock lubrication (18000 Mile (30 000 km) / 18 Month Service)
- Horn - removal and refitting
- Hose and fluid leak check (6000 Mile (10 000 km) / 6 Month Service)
- Hydraulic pipes and hoses - renewal
- Hydraulic system - bleeding
- Idle speed and mixture check and adjustment (12000 Mile (20 000 km) / 12 Month Service)
- Ignition HT coil(s) - removal, testing and refitting
- Ignition switch - removal and refitting
- Ignition system
- Ignition system - general information
- Ignition system - testing
- Ignition system amplifier unit(s) - removal and refitting
- Ignition system check (24000 Mile (40 000 km) / 2 Year Service)
- Ignition timing - checking and adjustment
- Inlet manifold - removal and refitting
- Inlet manifold - removal and refitting
- Inlet manifold - removal and refitting
- Instrument panel - removal and refitting
- Instrument panel components - removal and refitting
- Intensive maintenance
- Interior trim - removal and refitting
- Introduction
- Introduction
- Key to wiring diagrams - early models
- Key to wiring diagrams continued - early models
- Key to wiring diagrams continued 2 - early models
- Loudspeakers - removal and refitting
- Magneti Marelli system components - removal and refitting
- Magneti Marelli system components - removal, refitting and adjustments
- Main and big-end bearings inspection
- Maintenance & Servicing
- Maintenance - bodywork and underframe
- Maintenance - upholstery and carpets
- Major body damage - repair
- Manual transmission oil level check (36000 Mile (60 000 km) / 3 Year Service)
- Master cylinder - removal, overhaul and refitting
- Minor body damage - repair
- Notes, fuses, internal connnection details and key to symbols - early models
- Oil cooler - removal and refitting
- Oil level sensor - removal and refitting
- Oil pressure warning light switch - removal and refitting
- Oil pump - removal, inspection and refitting
- Oil pump - removal, inspection and refitting
- Oil temperature sensor - removal and refitting
- Peugeot 405 (petrol) Service and Repair Manual
- Piston rings - refitting
- Piston/connecting rod assembly - inspection
- Piston/connecting rod assembly - refitting and bigend bearing clearance check
- Piston/connecting rod assembly - removal
- Pollen filter renewal (36000 Mile (60 000 km) / 3 Year Service)
- Radiator - removal, inspection and refitting
- Radio aerial - removal and refitting
- Radio/cassette player - removal and refitting
- Rear brake caliper - removal, overhaul and refitting
- Rear brake disc - inspection, removal and refitting
- Rear brake drum - removal, inspection and refitting
- Rear brake pads - renewal
- Rear brake pressureregulating valve (underbodymounted) - removal and refitting
- Rear brake shoe check - models with rear drum brakes (36000 Mile (60 000 km) / 3 Year Service)
- Rear brake shoes - renewal
- Rear bumper - removal and refitting
- Rear wheel cylinder - removal, overhaul and refitting
- Road test (36000 Mile (60 000 km) / 3 Year Service)
- Routine maintenance and servicing
- Seat belt components - removal and refitting
- Seats - removal and refitting
- Servicing Specifications
- Spark plug renewal (12000 Mile (20 000 km) / 12 Month Service)
- Specifications
- Specifications
- Specifications
- Specifications
- Specifications
- Specifications
- Specifications
- Specifications
- Specifications
- Specifications
- Specifications
- Speedometer cable - removal and refitting
- Starter motor - removal and refitting
- Starter motor - testing and overhaul
- Starting and charging systems
- Starting system - testing
- Steering and suspension check (12000 Mile (20 000 km) / 12 Month Service)
- Stop-light switch - removal, refitting and adjustment
- Sump - removal and refitting
- Sump - removal and refitting
- Sunroof - general information
- Switches - removal and refitting
- Tailgate and support struts (Estate models) - removal, refitting and adjustment
- Tailgate lock components (Estate models) - removal and refitting
- Tailgate wiper motor removal and refitting
- Thermostat - removal, testing and refitting
- Throttle body - removal and refitting
- Throttle housing - removal and refitting
- Timing belt - general information, removal and refitting
- Timing belt - general information, removal and refitting
- Timing belt covers - removal and refitting
- Timing belt covers - removal and refitting
- Timing belt renewal (36000 Mile (60 000 km) / 3 Year Service)
- Timing belt tensioner and sprockets - removal, inspection and refitting
- Timing belt tensioner and sprockets - removal, inspection and refitting
- TU petrol engine in-car repair procedures
- Unleaded petrol - general information and usage
- Unleaded petrol - general information and usage
- Unleaded petrol - general information and usage
- Vacuum servo unit - testing, removal and refitting
- Vacuum servo unit check valve - removal, testing and refitting
- Valve clearances - checking and adjustment
- Valve clearances - checking and adjustment
- Washer system components - removal and refitting
- Windscreen wiper motor and linkage - removal and refitting
- Windscreen, tailgate and fixed window glass - general information
- Wiper arm - removal and refitting
- Wiring diagrams
- XU petrol engine in-car repair procedures
- “Lights-on” warning system - general information








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