Peugeot 405 Manual

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  1. ACAV inlet system (16-valve models) - general information, removal and refitting
  2. Accelerator cable - removal, refitting and adjustment
  3. Accelerator cable - removal, refitting and adjustment
  4. Accelerator cable - removal, refitting and adjustment
  5. Accelerator cable check and adjustment (12000 Mile (20 000 km) / 12 Month Service)
  6. Accelerator pedal - removal and refitting
  7. Accelerator pedal - removal and refitting
  8. Accelerator pedal - removal and refitting
  9. Air bag system - general information, precautions and system de-activation
  10. Air bag system components - removal and refitting
  11. Air cleaner air temperature control system - information and component renewal
  12. Air cleaner air temperature control system - information and component renewal
  13. Air cleaner assembly - removal and refitting
  14. Air cleaner assembly and inlet ducts - removal and refitting
  15. Air cleaner assembly and inlet ducts - removal and refitting
  16. Air conditioning refrigerant check (18000 Mile (30 000 km) / 18 Month Service)
  17. Air conditioning system - general information and precautions
  18. Air conditioning system components - removal and refitting
  19. Air filter renewal (24000 Mile (40 000 km) / 2 Year Service)
  20. Alternator - removal and refitting
  21. Alternator - testing and overhaul
  22. Alternator drivebelt - removal, refitting and tensioning
  23. Anti-lock braking system (ABS) - general information
  24. Anti-lock braking system (ABS) components - removal and refitting
  25. Anti-theft alarm system - general information
  26. Automatic transmission fluid level check (6000 Mile (10 000 km) / 6 Month Service)
  27. Automatic transmission fluid renewal (24000 Mile (40 000 km) / 2 Year Service)
  28. Auxiliary drivebelt check and renewal (6000 Mile (10 000 km) / 6 Month Service)
  29. Battery - removal and refitting
  30. Battery - testing and charging
  31. Body drain channel check (12000 Mile (20 000 km) / 12 Month Service)
  32. Body electrical system
  33. Body exterior fittings - removal and refitting
  34. Body front panel assembly - removal and refitting
  35. Bodywork and fittings
  36. Bonnet - removal, refitting and adjustment
  37. Bonnet lock - removal and refitting
  38. Bonnet release cable - removal and refitting
  39. Boot lid (Saloon models) - removal, refitting and adjustment
  40. Boot lid lock components (Saloon models) - removal and refitting
  41. Bosch L3.1-Jetronic system components - removal, refitting and adjustments
  42. Bosch LU2-Jetronic system components - removal, refitting and adjustments
  43. Bosch Monopoint system components - removal and refitting
  44. Bosch Motronic system components - removal, refitting and adjustments
  45. Brake fluid renewal (24000 Mile (40 000 km) / 2 Year Service)
  46. Brake pedal - removal and refitting
  47. Braking system
  48. Bulbs (exterior lights) - renewal
  49. Bulbs (interior lights) - renewal
  50. Camshaft and followers - removal, inspection and refitting
  51. Camshaft and rocker arms - removal, inspection and refitting
  52. Camshaft oil seal - renewal
  53. Camshaft oil seal(s) - renewal
  54. Carburettor - fault diagnosis, overhaul and adjustments
  55. Carburettor - general information
  56. Carburettor - removal and refitting
  57. Catalytic converter - general information and precautions
  58. Central locking components - removal and refitting
  59. Centre console - removal and refitting
  60. Charging system - testing
  61. Choke cable - removal, refitting and adjustment
  62. Cigarette lighter - removal and refitting
  63. Clock - removal and refitting
  64. Clutch adjustment check and control mechanism lubrication (12000 Mile (20 000 km) / 12 Month Service)
  65. Compression test
  66. Compression test
  67. Coolant pump - removal and refitting
  68. Coolant renewal (24000 Mile (40 000 km) / 2 Year Service)
  69. Cooling system electrical switches and sensors - testing, removal and refitting
  70. Cooling system hoses - disconnection and renewal
  71. Cooling, heating and ventilation systems
  72. Crankshaft - inspection
  73. Crankshaft - refitting and main bearing running clearance check
  74. Crankshaft - removal
  75. Crankshaft oil seals - renewal
  76. Crankshaft oil seals - renewal
  77. Crankshaft pulley - removal and refitting
  78. Cylinder block/crankcase - cleaning and inspection
  79. Cylinder head - dismantling
  80. Cylinder head - reassembly
  81. Cylinder head - removal and refitting
  82. Cylinder head - removal and refitting
  83. Cylinder head and valves - cleaning and inspection
  84. Cylinder head cover - removal and refitting
  85. Cylinder head cover - removal and refitting
  86. Diagram 1 : Notes, fuses, key to symbols and earth locations - later models
  87. Diagram 10 : Interior lighting continued and front wash/wipe - later models
  88. Diagram 11 : Rear wash/wipe, heater blower and heated rear window - later models
  89. Diagram 12 : Electric mirrors, radio/cassette and lights on buzzer - later models
  90. Diagram 13 : Central locking and electric windows - later models
  91. Diagram 1a : Typical fuel injection and ignition (XU5M2-3/Z MMBA G5monopoint) - early models
  92. Diagram 1b : Typical fuel injection and ignition (XU9J2 L3.1 Jetronic) - early models
  93. Diagram 1c : Typical fuel injection and ignition (XU9J2 MP3.1 Motronic) -early models
  94. Diagram 1d : Typical fuel injection and ignition (XU9M/Z FENIX 1B) -early models
  95. Diagram 1e : Typical fuel injection and ignition (XU9J1/Z LU2 Jetronic) -early models
  96. Diagram 1f : Typical fuel injection and ignition (XU9JA/Z M1.3 Motronic)- early models
  97. Diagram 1g : Typical fuel injection and ignition (XU9J4 and XU9J4/Z M1.3Motronic) - early models
  98. Diagram 2 : Starting, charging and preheating - later models
  99. Diagram 2 : Typical exterior lighting (reversing, fog, side and headlights) - early models
  100. Diagram 2a : Typical exterior lighting (direction indicators andstop-lights) - early models
  101. Diagram 2b : Typical interior lighting and associated circuits - earlymodels
  102. Diagram 3 : Preheating (turbo diesel) and engine cooling fans -later models
  103. Diagram 3 : Typical ancillary circuits (wash/wipe, horn, heater blowerand heated rear window) - early models
  104. Diagram 3a : Typical ancillary circuits (central locking, electric doormirrors and radio/cassette) - early models
  105. Diagram 3b : Typical ancillary circuits (electric windows and sunroof) -early models
  106. Diagram 4 : Engine systems (carburettor models) - later models
  107. Diagram 4 : Standard anti-lock braking system - early models
  108. Diagram 4a : Optional anti-lock braking system - early models
  109. Diagram 5 : Warning lights and gauges - later models
  110. Diagram 6 : External temp. display, clock and exterior lighting - later models
  111. Diagram 7 : Exterior lighting continued - later models
  112. Diagram 8 : Exterior lighting continued - later models
  113. Diagram 9 : Exterior lighting continued and interior lighting - later models
  114. Diagram1 : Typical starting, charging, ignition (XU52C/XU92C models only), cooling fan, warning lights and gauges - early models
  115. Distributor - removal and refitting
  116. Door - removal, refitting and adjustment
  117. Door handle and lock components - removal and refitting
  118. Door inner trim panel - removal and refitting
  119. Door window glass and regulator - removal and refitting
  120. Driveshaft gaiter check (12000 Mile (20 000 km) / 12 Month Service)
  121. Electric cooling fan(s) - testing, removal and refitting
  122. Electric window components - removal and refitting
  123. Electrical fault finding - general information
  124. Electrical fault-finding - general information
  125. Electronic control unit - removal and refitting
  126. Emission control systems
  127. Emission control systems - testing and component renewal
  128. Emissions control systems check (36000 Mile (60 000 km) / 3 Year Service)
  129. Engine - initial start-up after overhaul
  130. Engine and automatic transmission - removal, separation and refitting
  131. Engine and manual transmission - removal, separation and refitting
  132. Engine assembly/valve timing holes - general information and usage
  133. Engine assembly/valve timing holes - general information and usage
  134. Engine breather hose check (12000 Mile (20 000 km) / 12 Month Service)
  135. Engine oil and filter renewal (6000 Mile (10 000 km) / 6 Month Service)
  136. Engine overhaul - dismantling sequence
  137. Engine overhaul - general information
  138. Engine overhaul - reassembly sequence
  139. Engine removal and overhaul procedures
  140. Engine/transmission mountings - inspection and renewal
  141. Engine/transmission mountings - inspection and renewal
  142. Engine/transmission removal - methods and precautions
  143. Exhaust manifold - removal and refitting
  144. Exhaust manifold - removal and refitting
  145. Exhaust manifold - removal and refitting
  146. Exhaust system - general information, removal and refitting
  147. Exhaust system - general information, removal and refitting
  148. Exhaust system - general information, removal and refitting
  149. Exterior light units - removal and refitting
  150. Exterior mirrors and associated components - removal and refitting
  151. Facia assembly - removal and refitting
  152. Fenix system components - removal and refitting
  153. Flywheel - removal, inspection and refitting
  154. Flywheel/driveplate - removal, inspection and refitting
  155. Front and rear disc pad check (12000 Mile (20 000 km) / 12 Month Service)
  156. Front brake caliper - removal, overhaul and refitting
  157. Front brake disc - inspection, removal and refitting
  158. Front brake pads - renewal
  159. Front bumper - removal and refitting
  160. Fuel filter renewal (12000 Mile (20 000 km) / 12 Month Service)
  161. Fuel gauge sender unit - removal and refitting
  162. Fuel gauge sender unit - removal and refitting
  163. Fuel gauge sender unit - removal and refitting
  164. Fuel injection system - depressurisation
  165. Fuel injection system - depressurisation
  166. Fuel injection system - testing and adjustment
  167. Fuel injection system - testing and adjustment
  168. Fuel injection systems - general information
  169. Fuel injection systems - general information
  170. Fuel pump - removal and refitting
  171. Fuel pump - removal and refitting
  172. Fuel pump - testing, removal and refitting
  173. Fuel tank - removal and refitting
  174. Fuel tank - removal and refitting
  175. Fuel tank - removal and refitting
  176. Fuel/exhaust systems - carburettor models
  177. Fuel/exhaust systems - multi-point fuel injection models
  178. Fuel/exhaust systems - single-point fuel injection models
  179. Fuses and relays - general information
  180. General information
  181. General information
  182. General information
  183. General information
  184. General information
  185. General information
  186. General information and precautions
  187. General information and precautions
  188. General information and precautions
  189. General information and precautions
  190. General information and precautions
  191. General information and precautions
  192. Handbrake - checking and adjustment
  193. Handbrake cables - removal and refitting
  194. Handbrake check and adjustment (12000 Mile (20 000 km) / 12 Month Service)
  195. Handbrake lever - removal and refitting
  196. Handbrake “on” warning light switch - removal and refitting
  197. Headlight beam alignment - general information and component renewal
  198. Heater/ventilation components - removal and refitting
  199. Heating and ventilation system - general information
  200. Hinge and lock lubrication (18000 Mile (30 000 km) / 18 Month Service)
  201. Horn - removal and refitting
  202. Hose and fluid leak check (6000 Mile (10 000 km) / 6 Month Service)
  203. Hydraulic pipes and hoses - renewal
  204. Hydraulic system - bleeding
  205. Idle speed and mixture check and adjustment (12000 Mile (20 000 km) / 12 Month Service)
  206. Ignition HT coil(s) - removal, testing and refitting
  207. Ignition switch - removal and refitting
  208. Ignition system
  209. Ignition system - general information
  210. Ignition system - testing
  211. Ignition system amplifier unit(s) - removal and refitting
  212. Ignition system check (24000 Mile (40 000 km) / 2 Year Service)
  213. Ignition timing - checking and adjustment
  214. Inlet manifold - removal and refitting
  215. Inlet manifold - removal and refitting
  216. Inlet manifold - removal and refitting
  217. Instrument panel - removal and refitting
  218. Instrument panel components - removal and refitting
  219. Intensive maintenance
  220. Interior trim - removal and refitting
  221. Introduction
  222. Introduction
  223. Key to wiring diagrams - early models
  224. Key to wiring diagrams continued - early models
  225. Key to wiring diagrams continued 2 - early models
  226. Loudspeakers - removal and refitting
  227. Magneti Marelli system components - removal and refitting
  228. Magneti Marelli system components - removal, refitting and adjustments
  229. Main and big-end bearings inspection
  230. Maintenance & Servicing
  231. Maintenance - bodywork and underframe
  232. Maintenance - upholstery and carpets
  233. Major body damage - repair
  234. Manual transmission oil level check (36000 Mile (60 000 km) / 3 Year Service)
  235. Master cylinder - removal, overhaul and refitting
  236. Minor body damage - repair
  237. Notes, fuses, internal connnection details and key to symbols - early models
  238. Oil cooler - removal and refitting
  239. Oil level sensor - removal and refitting
  240. Oil pressure warning light switch - removal and refitting
  241. Oil pump - removal, inspection and refitting
  242. Oil pump - removal, inspection and refitting
  243. Oil temperature sensor - removal and refitting
  244. Peugeot 405 (petrol) Service and Repair Manual
  245. Piston rings - refitting
  246. Piston/connecting rod assembly - inspection
  247. Piston/connecting rod assembly - refitting and bigend bearing clearance check
  248. Piston/connecting rod assembly - removal
  249. Pollen filter renewal (36000 Mile (60 000 km) / 3 Year Service)
  250. Radiator - removal, inspection and refitting
  251. Radio aerial - removal and refitting
  252. Radio/cassette player - removal and refitting
  253. Rear brake caliper - removal, overhaul and refitting
  254. Rear brake disc - inspection, removal and refitting
  255. Rear brake drum - removal, inspection and refitting
  256. Rear brake pads - renewal
  257. Rear brake pressureregulating valve (underbodymounted) - removal and refitting
  258. Rear brake shoe check - models with rear drum brakes (36000 Mile (60 000 km) / 3 Year Service)
  259. Rear brake shoes - renewal
  260. Rear bumper - removal and refitting
  261. Rear wheel cylinder - removal, overhaul and refitting
  262. Road test (36000 Mile (60 000 km) / 3 Year Service)
  263. Routine maintenance and servicing
  264. Seat belt components - removal and refitting
  265. Seats - removal and refitting
  266. Servicing Specifications
  267. Spark plug renewal (12000 Mile (20 000 km) / 12 Month Service)
  268. Specifications
  269. Specifications
  270. Specifications
  271. Specifications
  272. Specifications
  273. Specifications
  274. Specifications
  275. Specifications
  276. Specifications
  277. Specifications
  278. Specifications
  279. Speedometer cable - removal and refitting
  280. Starter motor - removal and refitting
  281. Starter motor - testing and overhaul
  282. Starting and charging systems
  283. Starting system - testing
  284. Steering and suspension check (12000 Mile (20 000 km) / 12 Month Service)
  285. Stop-light switch - removal, refitting and adjustment
  286. Sump - removal and refitting
  287. Sump - removal and refitting
  288. Sunroof - general information
  289. Switches - removal and refitting
  290. Tailgate and support struts (Estate models) - removal, refitting and adjustment
  291. Tailgate lock components (Estate models) - removal and refitting
  292. Tailgate wiper motor removal and refitting
  293. Thermostat - removal, testing and refitting
  294. Throttle body - removal and refitting
  295. Throttle housing - removal and refitting
  296. Timing belt - general information, removal and refitting
  297. Timing belt - general information, removal and refitting
  298. Timing belt covers - removal and refitting
  299. Timing belt covers - removal and refitting
  300. Timing belt renewal (36000 Mile (60 000 km) / 3 Year Service)
  301. Timing belt tensioner and sprockets - removal, inspection and refitting
  302. Timing belt tensioner and sprockets - removal, inspection and refitting
  303. TU petrol engine in-car repair procedures
  304. Unleaded petrol - general information and usage
  305. Unleaded petrol - general information and usage
  306. Unleaded petrol - general information and usage
  307. Vacuum servo unit - testing, removal and refitting
  308. Vacuum servo unit check valve - removal, testing and refitting
  309. Valve clearances - checking and adjustment
  310. Valve clearances - checking and adjustment
  311. Washer system components - removal and refitting
  312. Windscreen wiper motor and linkage - removal and refitting
  313. Windscreen, tailgate and fixed window glass - general information
  314. Wiper arm - removal and refitting
  315. Wiring diagrams
  316. XU petrol engine in-car repair procedures
  317. “Lights-on” warning system - general information


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